High Speed Agitators

Verito’s direct driven Agitator type is an innovatively designed top flange agitator for use in the food and pharmaceutical industries. It is a mixer without gearbox, so there is no oil/lubricants leakage which could contaminate your product

 

The mixer shaft is directly fitted directly into the drive, eliminating the need for an extra shaft coupling. The High- Speed Agitator are a strong and practically maintenance-free mixer which makes it a perfect solution for applications in the food and pharmaceutical industry. It is suitable for frequency converter-controlled operation.

 

 

 

 

Key Technical Parameters

 

Motor Power 0.1-15 kW
Shaft Diameter 30-300 mm
Operating Pressure Vacuum – 200 bar
Impeller Type High Efficiency Impeller, Propeller, Hydrofoil, Alpha impeller, Turbine, Cowles Disk
Materials (Wetted Parts) MS, EN8, SS316, SS316L, CS, Duplex & Super Duplex Steel

 

Feature

 

  • Designed for efficient agitation at high speeds.
  • Allows precise control of agitation speed.
  • Small and space-efficient design for easy integration.
  • Capable of handling various mixing processes.
  • Quick and hassle-free installation process.
  • Requires minimal maintenance, reducing downtime and optimizing productivity.

 

Applications

 

High-Viscosity Mixing

  • Industrial high-speed agitators are used for mixing high-viscosity materials such as adhesives, polymers, and pastes.
  • They provide intense agitation and shear forces to achieve proper blending and dispersion.

Ink and Coating Production

  • Industrial high-speed agitators are employed in the production of inks, coatings, and paints.
  • They facilitate rapid dispersion and wetting of pigments, resins, and other components for consistent and high-quality formulations.

Homogenization

  • Industrial high-speed agitators are utilized for homogenizing liquid and semi-solid products.
  • They ensure uniform texture, particle size reduction, and product consistency.

High-Speed Fermentation

  • High-speed agitators are used in fermentation processes where rapid mixing and aeration are required.
  • They provide optimal conditions for microbial growth and metabolite production.

Pharmaceutical Manufacturing

  • High-speed agitators are employed in pharmaceutical manufacturing processes that require fast and efficient mixing, blending, and dissolution.
  • They assist in achieving uniform distribution of APIs and excipients.

Dispersing and Emulsifying

  • High-speed agitators find applications in dispersing and emulsifying processes where fine particle size reduction and stable emulsion formation are required.
  • They assist in achieving uniform distribution of additives, pigments, and fillers.

Chemical Reactor Mixing

  • High-speed agitators are used in chemical reactors for fast and efficient mixing of reactants.
  • They assist in achieving high conversion rates and minimizing reaction times.

Disintegration and Dissolution

  • High-speed agitators find applications in processes that require rapid disintegration and dissolution of solids into liquids.
  • They assist in achieving quick and efficient dissolution rates.

Cosmetic and Personal Care Products

  • Industrial high-speed agitators find applications in the production of cosmetics and personal care products such as creams, lotions, and gels.
  • They assist in achieving uniform dispersion of ingredients and stable emulsions.

Food and Beverage Processing

  • Industrial high-speed agitators are used in the food and beverage industry for processes like mixing, emulsifying, and dissolving ingredients.
  • They aid in achieving rapid and efficient production while maintaining product quality.

 

Know more about mixing Technology

 

These mixer agitators are comes in several specifications as per the need of our customers. The offered mixer agitators are tested from our end in order to deliver a defect free range to customer's end. Our mixer agitators are developed with quality material under the direction of skilled professionals.

 

We ensure the highest quality & performance of our Agitators. At the same time, we have a very strong performance track record of supplying various types of agitators for various applications.

 

Ask more to our Agitator Design Experts

 

  • Tip Speed
  • Pumping Capacity
  • Detention Time
  • ChemScale
  • Velocity gradient
  • Torque
  • Specific Power
  • Material of Construction

 

Agitator Manufacturing Champions

 

  • Accuracy of Machining
  • Lathe Machine, CNC, VMC
  • Qualified & Approved Welding Procedures

 

Tests Conducted by the Verito Quality Specialties

 

Performance
  • Run Trail
  • Noise
  • Vibration
  • RPM
  • Current
Dimensional
  • Run Out
  • DFT
  • Dimensions
  • Dynamic & Static Balancing
Chemical & Mechanical
  • UT
  • PMI
  • DP
  • PT

 

Final Assembly

 

  • We care about the Aesthetics of our Products

 

CFD in Mixing Technology
What is CFD ?

 

  • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
  • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

 

Flow Simulation at Verito

 

  • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
  • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
  • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

 

Key Outcomes of CFD-Studies

 

  • In-depth Information of Flow pattern
  • Areas with the potential of low mixing intensity can be pinpointed and rectified.
  • Availability of crucial process parameters like shear and energy dissipation
  • Evaluation of different design options
  • Shortened project timelines for complex process mixing systems
  • Mitigation of project risks
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